Georgia Fiero Club Forum

All Things Fiero => Tech Tips, Tech Questions => Topic started by: Spartanzz on July 06, 2021, 10:08:43 am

Title: Break upgrade options?
Post by: Spartanzz on July 06, 2021, 10:08:43 am
So, I have started the process of ordering parts to start getting things replaced on this 87 GT.

But, first hurdle is the break system. The primary thing I am attempting to figure out is calipers and rotors. I know the front rotors are built in hubs, but i would like to find an option where I can turn those rotors in just hub and use a more normalized rotor setup for future maintenance ease. What are my options?
Title: Re: Break upgrade options?
Post by: Fierofool on July 06, 2021, 11:52:27 am
Look at the Grand Am upgrade at The Fiero Store.  May fit your needs.
Title: Re: Break upgrade options?
Post by: Spartanzz on July 06, 2021, 12:09:56 pm
Look at the Grand Am upgrade at The Fiero Store.  May fit your needs.

I didnt see a kit like that on TFS :(

but i was able to find the grand am kit writeup. Basically buy 87 grand am calipers and rotors, cut off rotors from old hubs, may need to grind down fiero front caliper mounts to not rub the rotor, and everything should hook up nicely. Figured now is as good a time as any to update at least the front to make life easier later on.
Title: Re: Break upgrade options?
Post by: Spartanzz on July 06, 2021, 12:10:54 pm
Although those rear calipers are EXPENSIVE
Title: Re: Brake upgrade options?
Post by: TopNotch on July 06, 2021, 01:41:25 pm
If you're going to do the Grand Am upgrade on the front, consider doing the Seville upgrade on the back. This consists of 85 Seville rear calipers, the same Grand Am front rotors as used in the front upgrade, and brackets made by DPWood on Pennock's for attaching the Seville calipers to the rear caliper positions on your car. This gives you better rear brakes, including e-brakes.
I had done this upgrade on my 86 SE, which my younger brother now has, and did a write-up on Pennock's about how I did it.
Title: Re: Brake upgrade options?
Post by: Spartanzz on July 06, 2021, 01:53:44 pm
If you're going to do the Grand Am upgrade on the front, consider doing the Seville upgrade on the back. This consists of 85 Seville rear calipers, the same Grand Am front rotors as used in the front upgrade, and brackets made by DPWood on Pennock's for attaching the Seville calipers to the rear caliper positions on your car. This gives you better rear brakes, including e-brakes.
I had done this upgrade on my 86 SE, which my younger brother now has, and did a write-up on Pennock's about how I did it.
Awesome!

Few questions though:

1. Does this kit allow use of the factory ebrake cables?
2. will they fit under the factory GT wheels? or should i look into aftermarket?
3. does it matter which engine option for the seville?
4. does it use the factory fiero brake lines?
Title: Re: Break upgrade options?
Post by: Spartanzz on July 06, 2021, 01:57:52 pm
also any changes for the master cylinder?

Maybe if you can toss me a link to the writeup? :)
Title: Re: Brake upgrade options?
Post by: TopNotch on July 06, 2021, 02:12:44 pm
Few questions though:

1. Does this kit allow use of the factory ebrake cables?
2. will they fit under the factory GT wheels? or should i look into aftermarket?
3. does it matter which engine option for the seville?
4. does it use the factory fiero brake lines?
1. Yes, if you do it my way.
2. Yes.
3. I don't think so.
4. Yes.
5. No change to the master cylinder, although some recommend it. I used the stock master, and it worked fine.
My method is farther down in this link (https://www.fiero.nl/forum/Archives/Archive-000001/HTML/20130314-2-083566.html). All of the pictures in that thread are dead except mine, because I hosted them on our GA Fiero website. It refers to the upgrade as the Grand Am e-brake upgrade, because of the rotors used. And the original way of doing the upgrade did require e-brake cable mods, but not my method.

Title: Re: Brake upgrade options?
Post by: Spartanzz on July 07, 2021, 02:10:02 pm
Few questions though:

1. Does this kit allow use of the factory ebrake cables?
2. will they fit under the factory GT wheels? or should i look into aftermarket?
3. does it matter which engine option for the seville?
4. does it use the factory fiero brake lines?
1. Yes, if you do it my way.
2. Yes.
3. I don't think so.
4. Yes.
5. No change to the master cylinder, although some recommend it. I used the stock master, and it worked fine.
My method is farther down in this link (https://www.fiero.nl/forum/Archives/Archive-000001/HTML/20130314-2-083566.html). All of the pictures in that thread are dead except mine, because I hosted them on our GA Fiero website. It refers to the upgrade as the Grand Am e-brake upgrade, because of the rotors used. And the original way of doing the upgrade did require e-brake cable mods, but not my method.

Ok, i sent an email to DPWood on PFF and also tossed him an email. we will see if i get back from him.
Title: Re: Break upgrade options?
Post by: TopNotch on July 07, 2021, 03:18:12 pm
Perhaps DPWood could give you dimensions of the bracket if he no longer makes them.
Title: Re: Break upgrade options?
Post by: Spartanzz on July 07, 2021, 03:31:44 pm
Perhaps DPWood could give you dimensions of the bracket if he no longer makes them.

that would be nice. but we shall see. for now, i have the grand am front stuff ordered and on the way. so Worst case ill just get recond rear fiero calipers and stick to stock for now. Just trying to get the brake system working so i can safely roll it out of the garage to hose it down and clean out all the junk and bugs before i start sticking my head in places LOL
Title: Re: Break upgrade options?
Post by: Fierofool on July 07, 2021, 04:02:22 pm
First place is to remove the heater motor and clean out all the debris that's probably inside the ductwork.  Remove the heater ballast and clean it out, too.  You might even remove the heater box underneath the dash and look for debris there, too.  Even after I've done that on my cars, I still get leaves, pine straw, and maple seeds coming out of my vents.  Do this before you ever put power to the electrical system. 
Title: Re: Break upgrade options?
Post by: Spartanzz on July 07, 2021, 04:28:37 pm
First place is to remove the heater motor and clean out all the debris that's probably inside the ductwork.  Remove the heater ballast and clean it out, too.  You might even remove the heater box underneath the dash and look for debris there, too.  Even after I've done that on my cars, I still get leaves, pine straw, and maple seeds coming out of my vents.  Do this before you ever put power to the electrical system.

This will happen for sure! The plan is to COMPLETLY tear down the interior. Want to make damn sure I get everything that has gathered or crawled under the dash, small spaces, hell any space that could be accessed.
Title: Re: Break upgrade options?
Post by: Spartanzz on July 07, 2021, 06:20:22 pm
Perhaps DPWood could give you dimensions of the bracket if he no longer makes them.

Good news! he got back to me and still makes the brackets! He said he wont be able to make a set until next week sometime. So, i may order a set here soon from him so that i have them ready to go!
Title: Re: Break upgrade options?
Post by: GTRS Fiero on July 07, 2021, 06:32:50 pm
Excellent!
Title: Re: Break upgrade options?
Post by: GTRS Fiero on July 07, 2021, 06:33:18 pm
First place is to remove the heater motor and clean out all the debris that's probably inside the ductwork.  Remove the heater ballast and clean it out, too.  You might even remove the heater box underneath the dash and look for debris there, too.  Even after I've done that on my cars, I still get leaves, pine straw, and maple seeds coming out of my vents.  Do this before you ever put power to the electrical system.

This will happen for sure! The plan is to COMPLETLY tear down the interior. Want to make damn sure I get everything that has gathered or crawled under the dash, small spaces, hell any space that could be accessed.

I have found critters nested in the bumper covers, also.
Title: Re: Break upgrade options?
Post by: TopNotch on July 07, 2021, 06:37:27 pm
We're kind of getting off topic here, but look for mouse-eaten wires under the center console. I don't know why a mouse would want to eat a wire, but apparently they do. They had even eaten a spark plug wire on my white car (it had been out in the weather before I got it).
Title: Re: Break upgrade options?
Post by: Spartanzz on July 07, 2021, 06:43:42 pm
Also, TopNotch, i wanted to confirm a few things.

Is it just as simple as bleeding the caliper before you hookup the factory fiero ebrake cable? Was that the issue?

And i know it uses front grand am rotors. Which pads does it use? Grand am front or Seville rear?
Title: Re: Break upgrade options?
Post by: GTRS Fiero on July 07, 2021, 06:45:30 pm
Not sure about upgrading break options; however, I am interested in this brake upgrade.
Title: Re: Break upgrade options?
Post by: TopNotch on July 07, 2021, 07:06:34 pm
Is it just as simple as bleeding the caliper before you hookup the factory fiero ebrake cable? Was that the issue?

And i know it uses front grand am rotors. Which pads does it use? Grand am front or Seville rear?
If you mount the calipers the way i did, the bleed screw will be on the bottom, so, yes, you have to bleed before the e-brake cable is connected, with the caliper temporarily upside down from it's mounted position. It uses Seville pads, but you have to cut off the "ears" on one of them (on each set) with a cut-off wheel to make it fit. The Pennock's article should have info on that.
Title: Re: Break upgrade options?
Post by: Spartanzz on July 08, 2021, 09:01:05 am
Is it just as simple as bleeding the caliper before you hookup the factory fiero ebrake cable? Was that the issue?

And i know it uses front grand am rotors. Which pads does it use? Grand am front or Seville rear?
If you mount the calipers the way i did, the bleed screw will be on the bottom, so, yes, you have to bleed before the e-brake cable is connected, with the caliper temporarily upside down from it's mounted position. It uses Seville pads, but you have to cut off the "ears" on one of them (on each set) with a cut-off wheel to make it fit. The Pennock's article should have info on that.

Ok I think i se what you are saying. May also make more sense once i get the calipers in. And last question...i think lol. Did you have to machine down the center hub ring? (around the axel nut) in order to get the rotor to fit?
Title: Re: Break upgrade options?
Post by: TopNotch on July 08, 2021, 09:30:44 am
Did you have to machine down the center hub ring? (around the axel nut) in order to get the rotor to fit?
No, the Grand Am rotor fits perfectly. Some people decide to do away with the e-brake, and just put Grand Am front calipers and rotors on the rear. They both fit with no mods required. But if you want an e-brake, you have to use the Seville rear calipers and DPWood brackets with the Grand Am rotors.
Title: Re: Break upgrade options?
Post by: Fierofool on July 08, 2021, 09:35:22 am
I don't know about your particular brake upgrade, but some of them require the disk to be parted off the hub for the front and the vented brake disk be installed over it.  I think that's the Grand Am upgrade. 

I would suggest that if this is your case, that you secure a second set of front hubs and have them parted, then install new bearings.  Keep your original parts in the event you ever need to go back.  As we know, parts are becoming more scarce and more expensive.  88 calipers are near impossible to find, and early calipers are catching up. 
Title: Re: Break upgrade options?
Post by: Spartanzz on July 08, 2021, 09:46:35 am
Did you have to machine down the center hub ring? (around the axel nut) in order to get the rotor to fit?
No, the Grand Am rotor fits perfectly. Some people decide to do away with the e-brake, and just put Grand Am front calipers and rotors on the rear. They both fit with no mods required. But if you want an e-brake, you have to use the Seville rear calipers and DPWood brackets with the Grand Am rotors.

Perfect! that's exactly what I needed to know!

And I haven't taken the front wheels off this car yet. Once I get them off and see how rusted they are determines if I'm going to keep them or not. I will for sure be ordering a new set of front rotors/hubs (and bearings) cuz i prefer to put everything new on while I'm in there. If the older rotors are trash I will probably order a second set or factory replacement rotors that probably wont be opened and sit in storage just in case. HOPEFULLY, within the next few weeks, i will have the rest of the brake system ordered so I can start slapping stuff on and get this car rolling outside for details cleaning.
Title: Re: Break upgrade options?
Post by: Spartanzz on July 09, 2021, 10:50:40 am
TopNotch


Yet another question came up.....what of wheel stubs? Did you need to replace with longer ones to account for the new brake rotors on the front and/or rear?
Title: Re: Break upgrade options?
Post by: TopNotch on July 09, 2021, 11:48:02 am
I did not have to buy any new studs. But I'm not sure if the front studs were stock, since I bought the kit from TFS, with the prepared cut-down front rotors included in the kit. However, I think the stock studs will be OK. in front.
Title: Re: Break upgrade options?
Post by: Spartanzz on July 09, 2021, 12:15:28 pm
I did not have to buy any new studs. But I'm not sure if the front studs were stock, since I bought the kit from TFS, with the prepared cut-down front rotors included in the kit. However, I think the stock studs will be OK. in front.

Ok. Wish they still sold the kit 😭😭😭 but studs are simple to bang out and find. Just gatta figure out what length I need.
Title: Re: Break upgrade options?
Post by: Fierofool on July 09, 2021, 01:04:10 pm
Measure the amount of stud you have showing from your original to the tip.  Record that.  Then when you have the disk parted off and the Grand Am disk offered to the hub, measure the distance.  It should be less due to the thicker vented rotor.  Add the difference to the length of the old studs and order new ones of that length.  There is a formula used that determines how much thread should be captured by the nut.  You don't want any less. 
Title: Re: Break upgrade options?
Post by: crash_out on August 24, 2021, 12:56:56 pm
I'm going to do this swap too soon. The previous owner had already obtained the brackets, Seville calipers, and parking brake cables. One of which is a longer cable form a Pontiac 6000 I think. As far as I can tell, that allows you to mount the calipers with the bleeder in the proper direction.
Title: Re: Break upgrade options?
Post by: Spartanzz on August 25, 2021, 10:11:03 am
I'm going to do this swap too soon. The previous owner had already obtained the brackets, Seville calipers, and parking brake cables. One of which is a longer cable form a Pontiac 6000 I think. As far as I can tell, that allows you to mount the calipers with the bleeder in the proper direction.

From dpwood in our emails back and fourth "A e brake cable from a Pontiac 2000" still never got exact confirmation from him on what he meant exactly. I decided to go the route TopNotch did cuz i like being able to use the factory Fiero stuff as much as possible.

Also, in case you dont have them or for other future reference, the bolts to mount the brackets to the knuckles are these:
https://www.amazon.com/gp/product/B07MG7QLDL/ref=ppx_yo_dt_b_asin_title_o03_s00?ie=UTF8&psc=1

I believe i have everything i need to get my 87s suspension back together. Just need to find the time to tear down the rest and get it all bolted together. From there i can take some pics of how all of this bolts on and such.
Title: Re: Break upgrade options?
Post by: Fierofool on August 25, 2021, 11:32:31 am
Chaz, when you post the pictures, please use our image posting app so that guests who aren't registered can see the process.  Third party hosting apps linked to this forum are only visible to registered members, and only if they are logged in.